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Wire Gauges



Lt. Ferro


This is my first article on chainmaille. I thought I'd start at the beginning. Obtaining wire.  Instead it turned into a rant about wire gauges. Let me share with you what I've learned about wire gauges.

I've been doing a lot of chainmaille work using some wire I bought at O.S.H. (Orchard Supply Hardware) and Home Depot. It's a very common type of wire. 14 Gauge galvanized steel used for fencing. It's made by a company in Tennessee called Anchor Wire Corp. a Subdivision of Elco Industries, Inc. I also bought some 16 Gauge galvanized steel wire from the same source. A few projects down the road, I thought I'd try something different.

I bought some 16 Gauge brass wire and some 16 Gauge copper wire. Both from the same store and made by the same company. Imagine my surprise when I got home and discovered that the 16 gauge brass and copper wire were thinner than the 16 gauge galvanized steel wire!

I asked around and got different answers on why this was. One fellow told me it's because they measure the steel before they add the Zinc coating (galvanization) so the steel comes out thicker. Another gentleman suggested that every different material uses a slightly different gauge. 14 gauge brass maybe the same as 16 gauge steel.

I accepted these answers and went about my business. I made what I thought to be a very nice necklace with my 14 gauge steel wire (sounds thick, doesn't it?), and wanted to duplicate it in brass and bronze. My favorite hardware stores don't carry brass and bronze this thick. So off to search the Internet I went! I found lots of sources. All with a minimum order of 300 pounds!

Another thing I found was that 14 gauge wire has a thickness of .0641 inches and 16 gauge is .0508 inches. I told a friend of mine about this. He has a lot of experience with metalwork. He took one look at my 14 gauge steel wire and said, "No, that's got to be at least .075 inches. Interesting.

I finally found an excellent source for wire. http://www.theringlord.com .  This is obviously someone who has been through the same things a few years ago that I'm going through now. Well, he decided to do something about it. He buys those 300 pound spools, breaks them up and sells them to people like me. Sure, the shipping from Canada can be expensive but he more than makes up for it in the price of the wire itself.

I spoke with the proprietor , "The Ring Lord" himself, Jon Daniels. Since I wanted to duplicate the necklace, I wanted to make sure I ordered the right size wire. I asked him about my problem with the 16 gauge wire of different thicknesses. He was most helpful and gave me the clue I needed.

There are many different wire gauges in use in North America. The two most common are:
British Standard Wire Gauge - SWG (a.k.a. British Imperial Standard)
American Standard Wire Gauge - AWG (a.k.a. Brown & Sharpe)

Websters Revised Unabridged Dictionary 1913 states (under "wire"): "Wire gauge or gage. (a) A gauge for measuring the diameter of wire, thickness of sheet metal, etc., often consisting of a metal plate with a series of notches of various widths in its edge. (b) A standard series of sizes arbitrarily indicated, as by numbers, to which the diameter of wire or the thickness of sheet metal is usually made, and which is used in describing the size or thickness. There are many different standards for wire gauges, as in different countries, or for different kinds of metal, the Birmingham wire gauges and the American wire gauge being often used and designated by the abbreviations B. W. G. and A. W. G. respectively."

Why are there two different Standards? In the 1850's ... "The brass business of Connecticut, centered in the Naugatuck Valley, required sheet metal and wire gages for measuring their products. Mr. Sharpe, with his methodical mind, conceived the idea of producing sizes of wire in a regular progression, choosing a geometric series as best adapted to these needs. Such gages as were in use prior to this time were the product of English manufacture and were very irregular in their sizes."

In AWG, the thickness (gauge) of the wire decreases by 10.9% and the area decreases by 20.7% for each gauge step. In SWG, there doesn't appear to be any logic. It's probably based more in tradition than in arithmetic.

The trouble is that right between 18 and 12 gauge, These two standards are almost, but not quite, exactly 2 gauge sizes different. For our Chainmaille purposes, 12 gauge AWG is the same as 14 gauge SWG (between 18 and 20, they are 1 size different) Take a look at the table below.



Gauge Number British Imperial Standard (S.W.G.) American or Brown & Sharp (A.W.G.)
10 .128" .1018"
11 .116" .0907"
12 .104" .0808"
13 .092" .0719"
14 .080" .0640"
15 .072" .0570"
16 .064" .0508"
17 .056" .0452"
18 .048" .0403"
19 .040" .0358"
20 .036" .0319"

For a more complete listing, Click here.


Back to my brass and copper wire. I found the original packaging for all the wire I've purchased. Hmmm. They only say "Gauge," not AWG or SWG. So what do I have? I set out to measure the diameter of the wire. Luckily, in my "weird" toolbox of strange tools that my father left me, I found an old "American Standard Wire Gauge". ( I always thought it was a drill index!) On one side it shows the AWG gauge sizes and on the other it has the diameter in inches. My 14 gauge galvanized steel wire measured 12 AWG; my 16 gauge galvanized steel wire measured 14 AWG; my 16 gauge copper and brass wire measured 16 AWG.

Conclusion to my dilemma:
The Galvanized Steel was measured in SWG and the Copper and Bronze were measured in AWG, hence the size differences. Even though all of my wire came from the same company in Tennessee, they are using two different gauges. This is an acceptable practice. You see, AWG was intended for Non-Ferrous metals only!

It turns out that every single person who tried to give me a reason for my size difference was correct! Nobody was wrong.



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